Model 3000

As of August 1st, 2020, all production of the model 3000 will be halted until further notice. We will continue to honor all parts and service for existing models. Please contact us directly with further inquiries.

Model 3000

Medium Frequency Inverter Resistance Welding Controller

As of August 1st, 2020, all production of the model 3000 will be halted until further notice. We will continue to honor all parts and service for existing models. Please contact us directly with further inquiries.

Click Here to download the Model 3000 manual.

FEATURES AND SPECIFICATIONS

• Spot Weld – Seam Weld – Roll Spot Weld – Butt Weld

• Fully Programmable 999 Weld Schedules

• Programmable Weld Counter for Each Weld Schedule

• Primary Weld Current Limit Built in Monitor

• Secondary Current Monitor with Auto Scaling 1K Amps to 99K Amps

• Welding Transformer/Rectifier Limits Monitor:

• Duty Cycle – Weld Time – K Amps

• Weld Controller Halts with Warning Message if limits are exceeded. Weld

• Controller reads Transformer I.D. Code to verify limits

• +/- Limit K Amps

• Factory Preset Operating Frequency 0.5KC – 2 KC

• Copper Water-cooled IGBT Heat Sink with Temp. Sensor

• Pulsating Heat Time – Cool Time Control

• Upslope – Downslope – Quench – Temper Control

• One Time Squeeze Delay in Repeat Mode

• Weld Heat Stepper

• Weld Pressure Stepper

• Direct Interface to Intertron Interlock Scanner

• Edit Lock via 4 Digit Pass Code for Each Weld Schedule

• Edit Weld Schedule Key Lock for All Weld Schedules

• Intermittent and Continuous Drive Motor Speed Control

• Weld and Forge Air Pressure Regulators

• 00 – 99 PSI or 000 – 682 KPA

• Air Volume Booster 45 CFM or 150 CFM

• Weld Cylinder Pressure Hi – Low Limit Sensor

• Chain Weld Schedules for Special Application Requirements

• Switch Inputs:

• Retraction – 1st and 2nd Stage – Remote Weld – Tip Dress – E. Stop

• Head DN – Key In – Key out for Machines with Key Lock Cylinder

• Heat Time Override Limit Switch in Butt Weld Mode

• Dual Anti-Tie-Down Mode: Momentary – Push and Hold

• Valve Outputs Retractions – Weld – Forge – Water Saver – Key Lock – Clutch/Brake

• RS232 Interface to P.C. prints out Weld Impulse Monitored Time and Current Upload/Download

• Weld Schedules to and from P.C.

• Secondary Weld Current Programming: K Amps or Heat %

• All Time Controls are Programmed in Milliseconds or Cycles

• Weld Schedule 000 allows setup of Initial Default Values and Units of Measure for All Weld Schedules

Standard Cabinet Dimensions:

30” h x 24” w x 12” d

Electrical Specifications

• Input Power

• 3 Phase 220 VAC – 240 VAC – 380 VAC – 440 VAC – 480 VAC – 575 VAC

• 50/60 HZ

• Optional 3 Phase Breaker in Cabinet

• AC Output to Valves 120 VAC, 20 VA per Valve

• DC Output to Forge Valve 24 VDC 0.25 Amps

• Primary Current Driver 200 Amp to 800 Amp in Standard Cabinet

• 1000 Amp to 2000 Amp Driver in HL Cabinet, 12” taller than Standard